How to quickly handle sudden malfunctions in a feed pellet production line?

 

 

Many production line malfunctions are caused by improper human operation-for example, a novice operator might feed material directly without letting the machine idle first, causing it to jam; or operators might try to save time by not cleaning the equipment according to regulations, allowing the raw materials to clump inside; or even some people might violate operating procedures, such as trying to unclog a blocked feed inlet with their bare hands, almost getting injured by the equipment. These problems can all be avoided by following proper operating procedures.

 

 

 Before starting the machine: Perform "inspections" and "preparations"

 

Operators should first check the area around the equipment for people or debris (such as tools or raw material bags). If any are found, remove them to avoid contact with the machine when starting. Check the equipment in the following order: First, check if the power supply is properly connected (check for damaged wires). Then, check if there is enough lubricating oil (e.g., for the bearings of the pellet mill and crusher). Finally, manually rotate the wheels of the equipment (e.g., the pulley of the crusher). If there is no jamming, then start the machine. Do not skip the idle running step. After starting all equipment, let it idle for 3-5 minutes (e.g., when the pellet mill is idle, check if the pressure rollers rotate smoothly). If there are no problems, then feed material to avoid jamming caused by direct feeding.

 

 

 During production: Maintain close monitoring and ensure uniform operation.

 

Operators must closely monitor equipment operation and avoid using mobile phones or leaving their posts. For example, check the ammeter on the crusher; if the pointer suddenly increases, it may indicate a material jam, and the machine should be stopped immediately. Check the pellets in the pellet mill; if the pellets are of inconsistent sizes, the ring die may be clogged, and it should be cleaned promptly. Feeding should be uniform; avoid pouring too much raw material at once (e.g., pouring a whole bag of corn into the crusher). Use the speed control switch on the feeder to control the speed, allowing the raw material to enter the equipment slowly to avoid overloading and burning out the motor. When changing materials, do it in sequence. For example, when changing from corn to soybean meal, stop feeding first, wait until the raw material in the equipment is used up, and then feed the new raw material. Do not directly mix them to avoid changes in raw material characteristics that may cause the equipment to be unsuitable.

 

 

 After shutdown: Thorough cleaning and record keeping.

 

After all equipment is shut down, first disconnect the power supply, then clean the inside and surface of the equipment (such as residues in the mixer and pellet mill), especially high-oil and high-sugar feeds, as these will clump and cause jamming the equipment the next time it's started. When cleaning, do not reach inside with your hands (e.g., into the pellet mill barrel); use specialized tools (such as long wooden sticks or scrapers) to avoid being scratched or pinched by equipment parts. Keep records, such as how long the equipment ran today, any minor malfunctions, and which parts were cleaned. This will help in troubleshooting in the future (for example, recording "the crusher screen is broken" will help you know to replace it promptly).

 

 

 

 

 

MIKIM boasts extensive experience in poultry feed pellet production lines, significantly reducing the incidence of poultry diseases. Its equipment is not only widely used across various industries domestically but also exported to Southeast Asia, Europe, Africa, and South America, earning a high reputation internationally. This global presence not only demonstrates the adaptability and competitiveness of its products, but also demonstrates the company's experience in adapting to diverse market standards and logistics conditions, enabling it to provide a stable supply chain for its overseas customers. Whether serving large domestic farms or cross-border feed companies, MIKIM can leverage its global service network to ensure a consistent, high-quality experience.

 

For more information on process flow design, equipment layout, factory construction plans, individual equipment pricing, or turnkey project proposals, please feel free to contact us!!!

 

 

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