Can A Feed Extruder Produce Extruded Feed Fully Automatically?
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fish meal production line
Feed extruder is a special equipment for producing fish pellet feed, with a high degree of automation. The advantages of the equipment are many:
Energy-saving design: The new extruder adopts frequency conversion technology to automatically adjust energy consumption according to the load, which can save about 15%-20% of electricity compared with traditional equipment.
Flexible adaptation: By changing the mold, the same equipment can produce particles of different shapes and sizes to meet the diverse needs of cat food, fish feed or sea cucumber and abalone feed.
Hygiene and safety: The fully enclosed structure avoids raw material contamination and meets food-grade production standards.
If you are a large farm or you want to expand your own farming scale, you can choose to use a fish feed pellet production line. The automated production line can not only improve efficiency but also reduce human errors. Taking a standard production line as an example, its workflow usually includes raw material pretreatment, mixing, puffing, drying, spraying and packaging. The whole process is coordinated by the PLC control system, and the operator only needs to monitor the parameters.
| Size for whole line | According to land size and layout. |
| Pellet size | 1-12mm |
| Capacity | 5-10t/h |
| Workers requirments | 4-5people |
| Shipment requirments | 5*40ft container |
| Range of application | large commerical Aquatic/ pets feed factory |
| Process flow | 1.bucket elevator 2.raw materials cleaning system-3.silos for crusher 4.crusher 5.Raw material automatic distribution weighing system 6.mixing system 7.second crushing system 8.Raw material automatic distribution weighing system 9.second mixing system 10.extruder 11.drying system 12.screen system -13.seasoning machine 14.cooling system 15.packing system |
Pulse dust collector
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Raw material crusher
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Bucket Elevator
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Mixing machine
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fish feed machine
Aquatic feed extruder is a key equipment for processing extruded feed in the field of aquaculture. It realizes material extrusion and molding through the principle of screw extrusion.
Silos
Silos play a vital role in the feed production and storage process. Not only can they store bulk feed in large quantities to ensure continuous feeding of the production line, but they can also protect the feed from adverse effects such as moisture, mildew and insect pests through their sturdy structure and reasonable design.
Wind conveyor
A pneumatic conveying device is a conveying device that uses air as a conveying medium to transport materials in a closed pipeline.
Dryer
Remove moisture from the particles and dry the material until it is crispy, ensuring that the material is dry, easy to pack, and does not deteriorate.
Drum Seasoning Machine
Used for spraying and seasoning feed to make the feed more delicious and attractive, suitable for commercial production lines
Cooling Tower
In feed production, high-temperature and high-humidity feed particles are produced. The main function of the cooling tower is to cool them down, thereby improving product quality and extending storage period.
Automatic packaging machine
It greatly improves packaging efficiency, reduces the need for manual operation, and significantly improves packaging accuracy, ensuring the consistency of weight and quality of each bag of feed.
FAQ
Q: What should I do if the pellets stick together easily after expansion?
A: This may be related to moisture control or cooling process. It is recommended to check the temperature setting of the dryer and ensure that the pellets are fully cooled before packaging. When spraying grease, the surface should be evenly covered.
Q: How to improve the problem that sea cucumber feed easily disintegrates in water?
A: The mechanical shear force can be reduced by adjusting the binder ratio in the formula (such as adding a small amount of starch or glue), or reducing the screw speed of the extruder.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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