How Do Floating Fish Feed Pellet Machine Extruded Improve Pellet Quality?
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The deployment of a real-time monitoring system enables precise quality control. Moisture and particle size sensors are installed at the feed inlet of the floating fish feed pellet extruder machine to monitor raw material moisture (accuracy ±0.5%) and particle size (accuracy ±1 mesh) in real time. When the detected data exceeds the set range, the system automatically alarms and prompts adjustments. Temperature and pressure sensors are installed in each section of the barrel, with temperature detection accuracy of ±1℃ and pressure accuracy of ±0.1MPa, ensuring that process parameters remain stable within the target range. An online moisture meter and hardness meter are installed at the finished product outlet to provide real-time feedback on finished product quality. If the moisture content exceeds the standard, the cooling time is automatically increased; if the hardness is insufficient, the pellet mill compression ratio is adjusted. A feed mill, through real-time monitoring, has increased the quality inspection coverage of raw materials and finished products to 100%, enabling early detection and handling of problems.
The application of an automatic control system reduces human error. The intelligent wet fish feed extruder is equipped with a PLC control system, which can preset multiple process parameter schemes according to the aquaculture species and raw material type. During production, simply select the corresponding scheme, and the system will automatically adjust parameters such as screw speed, feed rate, and heating power. For example, when switching between grass carp and bass feed production, the system automatically adjusts the extrusion temperature from 120℃ to 110℃ and the rotation speed from 250 rpm to 220 rpm, eliminating the need for manual operation and avoiding delays and errors caused by human intervention. When raw material moisture content fluctuates, the system automatically links with the conditioner to adjust the steam addition, ensuring that the moisture content of the raw materials stabilizes at around 16% after conditioning. One fish farm used this system to maintain a feed formation rate of over 95%.
The establishment of a data management system facilitates continuous quality optimization. The intelligent fish feed extruder mini can upload raw material parameters, process parameters, and finished product quality data to a cloud platform in real time, creating a production ledger. Managers can use the platform to trace the production data of each batch of feed, analyze the correlation between parameter changes and quality fluctuations, and provide data support for process optimization. For example, data analysis revealed that when the corn flour content increased by 10%, the extrusion temperature needed to be increased by 5℃ to ensure sufficient starch gelatinization. Adjusting the parameters accordingly further improved the feed digestibility and absorption rate. Meanwhile, the platform can automatically generate quality reports, providing a basis for decision-making in production management and quality control, and promoting continuous improvement in feed quality.
Why choose us?
The MIKIM's floating fish feed extruder machine is constructed entirely of food-grade 304 stainless steel, fully complying with food processing hygiene standards. It is corrosion-resistant, easy to clean, and eliminates potential contamination at the source. The core screw is made of high-quality alloy steel through special heat treatment, offering outstanding wear resistance and corrosion resistance. Combined with its integrated structural design, this significantly extends its service life. The entire machine has passed CE and ISO international authoritative certifications, aligning with global quality standards and ensuring safer and more reliable processing.
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