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How To Configure A 10 Ton/hour Fish Floating Feed Production Line?

How to configure a 10 ton/hour fish floating feed production line?

 

 

With the continuous development of aquaculture, the demand for high-quality feed in fish farming is increasing. The application of fish feed extruders is gradually becoming popular, bringing huge economic benefits and market competitiveness to aquaculture companies.

 

In view of the product diversification of the fish feed pellet plant, we have intensified R&D and innovation to create customized 5-10t/h fish feed plant solutions.

 

This fish feed extrusion production line is usually used for mass production of feed. It can produce neat, uniform and beautiful ultra-small diameter particles, with good self-cleaning effect, no need to disassemble, good degree of maturation, high water content, wide application range, and can produce high-oil and high-moisture materials, mainly used in aquatic feed, pet food and animal feed.

 

10 ton/hour fish floating feed production line

 

10 Ton/Hour Fish Floating Feed Production Line

 

Size for whole line According to land size and layout.
Pellet size 1-12mm
Capacity 5-10t/h
Workers requirments 4-5people
Shipment requirments 5*40ft container
Range of application large commerical Aquatic/ pets feed factory
Process flow 1.bucket elevator 2.raw materials cleaning system-3.silos for crusher 4.crusher 5.Raw material automatic distribution weighing system 6.mixing system 7.second crushing system 8.Raw material automatic distribution weighing system 9.second mixing system 10.extruder 11.drying system 12.screen system -13.seasoning machine 14.cooling system 15.packing system

 

Bucket Elevator

Bucket elevator is a continuous conveying machine that uses a series of buckets evenly fixed on an endless traction member to vertically lift materials.

01

Raw material cleaning system

Cleaning operations are the use of magnets, screens, dust collectors and other equipment and systems to remove these impurities to ensure that the stored grain is of good quality and to protect the machinery during subsequent 5-10t/h fish feed pellet processing steps.

02

Silo system

To ensure continuous production, large quantities of raw materials such as corn, wheat and soybean meal need to be stored during feed processing. The raw materials of the steel silo are of good quality and easy to operate.

03

First crushing

Grinding is an operation to reduce the particle size of feed and increase its specific surface area, which can enhance animal digestion, improve feed utilization, and also improve the processing quality and work efficiency of 5-10t/h fish feed factory subsequent process steps such as batching, mixing, and extrusion.

04

 

First batching and mixing

The first batching process refers to the combination of bulk dry raw materials and liquid raw materials into a value-added, uniformly proportioned mixture. The first mixing is a critical process in compound feed production.

 

It combines ingredients with unique properties into formulated rations under the action of subsequent processing equipment that meets all the nutritional needs of the animal and adds value to the blended commodity.

05

Second crushing section

In order to meet the production process requirements of extruded aquatic feed, the raw materials need to be finely or ultrafinely pulverized to meet the requirements of processing finer-grained pellets to improve pellet durability and increase extruding/pelletizing capacity.

06

Second batching and mixing

The second batching process in 8-10t/h fish feed pellet plant refers to the scaling, addition and mixing of dry and liquid trace elements and premixes to form a complete feed mix, a formula ration.

 

Secondary mixing is a key link in compound feed production. Under the influence of external forces, ingredients with unique properties are blended together into formula diets to meet animal nutritional needs and increase the value of the blended product.

07

Extrusion system

Puffing is the process by which moist, swellable starch or protein materials are plasticized in a tube by a combination of moisture, pressure, heat and 5-10t/h fish feed machinery.

 

In the submerged feed process, the processed feed pellets enter the pelleting equipment and are compressed into pellets by rollers and molds in the pelletizing chamber. It is also possible to process fish feed with a floating fish feed extruder.

08

 

Screening system

After cooling and drying, the whole extruded fish feed pellet is sieved to remove fines and spills and bring the pellets to acceptable size.

09

Liquid Dosing and Spraying Systems

Spraying is an industrial process in 5-10t/h fish feed pellet plant. After the pellets have been dried and screened, and before the pellets are cooled, apply liquids or powders, such as oils/fats, pigments, flavors, functional modifiers or vitamins, to the surface of the extruded pellets to improve the taste and acceptability of the pellets .

10

Cooling system

In the feed extrusion process, the cooling of feed pellets is essential. When leaving the twin screw extruder, the extruded feed pellets are very hot, soft and rich in moisture, the cooling process cools them down to 3℃-5℃ slightly above room temperature and reduces their moisture content to a safe standard (≤12.5%), for easy transportation and storage.

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Packaging and Palletizing Systems

The packing operation begins when the finished feed enters the supply bin above the packer and ends when the bagged feed is placed into the warehouse. The procedure involves weighing each bag of feed, placing the weights into the bag, closing the bag mouth, labeling the bag, coding the bag, palletizing the bag, and moving the bag to warehouse storage.

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For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.

 

Feed pellets finished product

 

Feed Pellets Finished Product

 

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