What Systems Does A Fully Automatic Feed Production Line Include?
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Core device configuration
The core configuration of livestock feed processing equipment typically includes the following modules:
Grinding system: A hammer or water drop mill is used to crush raw materials to a fineness of 1-2mm.
Mixing system: A twin-shaft paddle mixer or vertical mixer is used to achieve high mixing uniformity.
Pelletizing system: The core is a ring die pelletizer, which can produce pellets of 2-12mm and has an adjustable compression ratio.
Auxiliary equipment: Countercurrent coolers, vibrating grading screens, bucket elevators, etc. are used to cool and remove dust from pellets and provide automated conveying.
Control system: A PLC automation module integrates batching, temperature control, and fault alarm functions, reducing manual operation.
Typical process flow
Raw Material Pretreatment: Corn, soybean meal, and other main ingredients are screened and removed of impurities before being mixed according to the recipe.
Crushing and Dosing: After coarse grinding, the raw materials enter the dosing bin, where premixes, trace elements, and other auxiliary materials are added.
Mixing and Conditioning: The mixed materials are steam-conditioned and softened to improve pelletizing efficiency.
Extrusion: The tempered materials are extruded through a ring die.
Cooling and Packaging: The pellets are cooled to room temperature in a cooler before being automatically weighed and packaged.
| Capacity | 15-20t/h |
| Range of application | large commerical feed factory,could make chicken,sheep,cow,shrimp feed |
| Workers requirments | 4-5 people |
| Shipment requirments | 6*40ft container |
| Product advantages | Fully automatic intelligent batching, computer control system with stable output, efficient and continuous operation, labor saving, direct packaging, particle size can be selected from 1-12mm. |
| size for whole line | According to land size and layout |
Hammer Mill
Feed grinder is a special equipment used to process crop straw, grain, soybean meal and other raw materials into powdered feed. It belongs to the category of crushing machinery and is mainly used in feed processing, biomass energy and straw comprehensive utilization.
Screw Conveyor
Used for conveying grain and powdery raw materials, sealed structure, reliable, clean, hygienic, no residue.
Stainless Steel Mixer
Stainless steel mixer is suitable for mixing powdered raw materials, with high efficiency and fast mixing speed, suitable for small-scale feed.
Feed Pellet Machine
Feed pellet machines are widely used in large, medium and small livestock and poultry farming. They can produce feed pellets of various specifications with simple structure, wide adaptability, small footprint and low noise.
cooler
Feed cooler is a cooling equipment that adopts the countercurrent cooling principle. The particles are cooled fully and evenly. It runs smoothly and discharges smoothly.
packer
The device mainly consists of three parts: automatic weighing and packaging machine, conveying device and sewing device. It is mainly suitable for quantitative packaging of granular and granular powder mixed materials.
Performance advantages
High Efficiency: Adapts to the needs of large-scale farms.
Energy-Efficient Design: The complete equipment consumes less energy per ton than traditional equipment.
Multi-Scenario Adaptability: Supports the production of complete feed for livestock, poultry, and ruminants, as well as straw fuel pellets.
Modular Expansion: Expandable with the ability to add modules such as extruders and balers to meet customized upgrade needs.
The actual configuration requires a comprehensive assessment based on the type of raw materials, plant conditions, and budget.
Why Choose Us
1.In addition to floating fish feed, if customers also want to process shrimp feed, livestock and poultry feed, pet feed, premix and other types, we can customize the complete production line plan according to the customer's product plan;
2.The entire production line adopts a modular design and can be customized according to the customer's actual needs, formula, plant structure, floor space and other requirements;
3.Fish feed equipment and electrical components can be configured according to customer requirements, and motor and electrical component brands can also be replaced according to customer needs.
4.We can also undertake technical transformation projects for floating fish feed production. Continuous equipment upgrades, optimizations and services will bring you many benefits.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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