How does a farm match the Automated Feed production line?
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How does a farm match the Automated Feed production line?
1. Equipment configuration plan
1. Small farm (1-3 tons per hour)
Core equipment:
Crusher: water drop hammer crusher, adjustable particle size.
Mixer: double-shaft paddle mixer, high mixing uniformity.
Pelletizer: ring die pelletizer.
Auxiliary modules:
Simple automatic batching system (electronic scale + screw feeder), countercurrent cooler vibration grading screen.
Advantages: small footprint, low investment cost.
2. Medium-sized farms (5-10 tons per hour)
Core upgrade:
Dual-stage crushing process (coarse powder, ultra-fine crushing) improves the fiber raw material processing capacity.
Puffing and granulation dual routes: ring die pelletizer, twin screw extruder.
Automation expansion:
PLC control system integrates recipe management, fault alarm, and grease spraying system to improve feed energy density.
| Capacity | 15-20t/h |
| Range of application | large commerical feed factory,could make chicken,sheep,cow,shrimp feed |
| Workers requirments | 4-5 people |
| Shipment requirments | 6*40ft container |
| Product advantages | Fully automatic intelligent batching, computer control system with stable output, efficient and continuous operation, labor saving, direct packaging, particle size can be selected from 1-12mm. |
| size for whole line | According to land size and layout |
Common Farm feed extrusion production line combinations include:
Belt Conveyor
Used to convey finished raw materials and feed pellets. Simple structure, good sealing performance, easy installation and maintenance.
Hammer mill with dust collector
The raw materials can be dusted and crushed evenly.
Screw Conveyor
The spiral elevator can transport feed pellets. It is clean, sanitary, easy to operate, strong and reliable.
Bucket Elevator
Used for transportation of various raw materials and large production lines, with high strength, easy maintenance and good sealing performance.
Cache Silo
As a spatial node for temporarily storing materials, it can play a role in balancing supply and demand during the production and supply process.
Double-Shaft Paddle Mixer
The twin-shaft paddle mixer can mix powder and granular raw materials with stable mixing effect and high efficiency, and is suitable for large commercial automatic feeding production lines.
Pellet machine silo
It is convenient for subsequent granulation and is an essential part of the production line.
Feed Pellet Machine
The pellet feed processed by the feed pellet machine has a higher density and hardness, which can avoid feed deterioration and mold caused by improper feeding, thus ensuring the quality of feed.
Cooler
Counterflow coolers are mainly used for feed cooling production lines with large feeds. The material is cooled in layers from bottom to top by the inhaled air. The air intake area is large, the cooling effect is good and the effect is significant.
Vibrating screen
It is used to screen different particle sizes. High screening efficiency, separate particles and impurities through high frequency vibration.
Automatic packaging machine
The device mainly consists of three parts: automatic weighing and packaging machine, conveying device and sewing device. It is mainly suitable for quantitative packaging of granular and granular powder mixed materials.
Detailed explanation of key process equipment
Raw material processing: cylindrical primary cleaning screen permanent magnet cylinder, remove straw and metal impurities.
Crushing: water drop type crusher, suitable for high protein raw materials.
Mixing: double shaft paddle mixer, support oil/molasses addition, mixing time period.
Forming: ring die pelletizer, adjustable roller gap, die aperture matches animal caliber.
Twin screw extruder: adjustable extrusion degree.
Post-processing: countercurrent cooler hot air drying, moisture control, mildew prevention.
Rotary grading screen: automatic reflux of crushed materials, high yield.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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