How To Design An Efficient Chicken Feed Pellet Production Line?
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Chicken feed pellet production line
The design of a medium to large-scale feed production line requires consideration of many aspects, including raw material handling, mixing and processing, packaging and storage. The following are some key design points to help you design an efficient Poultry feed production line.
The animal feed pellet production line is a complete set of equipment for producing poultry, livestock and aquatic feed pellets. For example: chicken, broiler, laying hen, cattle, sheep, pig, rabbit, fish, etc. Pellets of different sizes and shapes can be produced by simply changing the mold. The finished pellet size ranges from 1mm to 12mm, suitable for feed at different stages.
Production line composition
Raw material warehouse
Before pelleting, feed raw materials are stored here to facilitate the subsequent pelleting process, which is an indispensable part of feed pellet production.
Bucket elevator
Bucket elevator is a continuous conveying machine that uses a series of buckets evenly fixed on an endless traction member to vertically lift materials.
Raw material cleaning system
Bulk grain received from farms often includes grain by-products and impurities such as straw, stones, metal, paper, small animal carcasses and fines. This section remove these impurities through magnets, screeners, and dust collectors to ensure that the stored grain is of good quality and to protect the machinery.
Raw material automatic distribution and weighing system
Working principle of automatic weighing and batching system: After the system is started, the control unit sends instructions to the feeding unit according to the preset mixing formula, and each feeding device transports the powder in the storage bin to the metering unit at the corresponding speed and flow rate.
Mixing system
Mixing is a key link in the production of compound feed. Components with unique properties are blended together to formulate rations under the action of external forces to meet the nutritional needs of animals and add value to the blended product.
Pelletizing system
The feed pelleting system converts the feed paste into shaped large pellets. Feed granulation is accomplished through a mechanical process using a combination of moisture, heat and pressure. Ring die feed pellet machine will used in this section.
Cooling system
During feed pelleting, cooling of the feed pellets is essential. When leaving the pellet mill, the feed pellets are very hot, soft and rich in moisture, the cooling process cools them down to 3°C-5°C slightly above room temperature and reduces their moisture content to a safe standard (≤12.5%), For easy transportation and storage.
Screen system
The central control system can intelligently control the system, intuitively see the data, control each part through the screen, and also monitor each part well.
Packaging system
The device mainly consists of three parts: automatic weighing and packaging machine, conveying device and sewing device. It is mainly suitable for quantitative packaging of granular and granular powder mixed materials.
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For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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